Customer Photos: Optimized Order Picking and Inventory Management Solution - Industrial 4 Less

Optimized Storage and Order Fulfillment Solution for Skateboard Accessories 


Product Spotlight: Quantum Storage QUS250 Bins for Organizing Skateboard Parts


Description:

This setup features Quantum Storage QUS250 bins, designed to optimize order picking and inventory management for a company specializing in high-performance skateboard accessories. The bins are arranged in a U-shaped layout around a central workstation to streamline the fulfillment of online orders. The bright yellow, open-front stacking bins are perfect for storing small parts such as skateboard bushings, bearings, wheels, pivot cups, and other essential components, providing quick access and easy identification.

Dimensions of QUS250 Bins:

  • Outside Dimensions: 18" Length x 8-1/4" Width x 7" Height
  • Inside Dimensions: 17-1/8" Length x 6-3/4" Width x 6-3/4" Height

The QUS250 provides a ton of space for small parts, while the stackable design keeps the workspace organized and maximizes storage capacity.


Customer's Use Case:

The customer who shared this photo specializes in producing high-performance skateboard accessories. They cater to a niche market of skateboard enthusiasts and professionals who seek precision parts like bushings, pivot cups, bearings, and other custom components designed to enhance the riding experience. Their focus is on providing durable, high-quality products that improve skateboard performance, handling, and durability. Due to the high volume of orders and the variety of specialized parts, they needed an efficient storage and order-picking solution to manage their inventory and ensure rapid, accurate fulfillment.

In this warehouse, the QUS250 bins are used to store a wide range of skateboard components and accessories, each bin clearly labeled by product type or SKU. The U-shaped configuration minimizes the distance that workers need to move when picking items for orders, significantly reducing picking times. The open-front design of the bins allows quick identification and retrieval of parts, essential for efficiently fulfilling a high volume of online orders for skateboard enthusiasts and professionals.

The company needed to implement this efficient storage solution to handle the increasing demand. With their customers expecting fast delivery, they faced challenges with their previous storage setup, which was disorganized and prone to picking errors. This led to delays and occasional shipping mistakes, directly impacting customer satisfaction.

They have used these heavy-duty stacking bins to to create a highly efficient and streamlined picking process. Each bin stores a different type or size of skateboard component, ensuring everything is well-organized and within easy reach. The U-shaped layout allows workers to move swiftly between bins, quickly grabbing the correct items and preparing them for shipping. Additionally, the bins' stackable design helps them make the most of their available space, keeping the workspace tidy and clutter-free.

The setup also features larger bins and shelves positioned above the main picking area, which are used for bulk storage of popular items that need frequent replenishment. This ensures that the order pickers have quick access to ample stock without needing to leave their station, further speeding up the fulfillment process. The use of bright, clearly labeled bins means that staff can quickly identify and select the correct parts, minimizing errors and improving overall accuracy.


Key Features and Benefits:

  • Open-Front Design: Provides clear visibility and easy access to small parts, reducing the time needed to locate and pick items.
  • Stackable and Interlocking: Bins can be securely stacked, maximizing vertical storage space without compromising stability.
  • Durable Material: Constructed from high-density polypropylene, these bins are resistant to impact, moisture, and chemicals, ensuring longevity.
  • Built-In Label Holders: Make it easy to organize and identify contents quickly, improving accuracy during the picking process.
  • Perfect for Small Parts: Ideal for organizing components like bushings, bearings, pivot cups, and other skateboard accessories.

Why This Matters:

For a company that supplies a wide range of skateboard accessories, maintaining an organized and efficient order-picking system is crucial. Using open-front stackable storage bins helps streamline operations by reducing errors, speeding up fulfillment, and maintaining a high level of inventory accuracy. This setup ensures that customers receive their orders quickly and correctly, enhancing their overall experience and satisfaction.


Best Practices for Warehouse Storage:

  • Optimize Space: Utilize stackable bins to maximize both vertical and horizontal storage capacity.
  • Regular Inventory Checks: Perform routine audits to maintain stock accuracy and prevent stockouts.
  • Use Color Coding: Different colors can categorize products or prioritize order picking for more efficient workflows.
  • Ensure Ergonomics: Arrange bins to reduce bending or reaching, improving worker safety and comfort.

Additional Notes:

Regularly review the bin arrangement and picking process to identify bottlenecks or inefficiencies. Adjust the layout or stock levels as necessary to maintain optimal performance.


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Stackable Warehouse Bins